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Electrocoating, also known as E-coating, is an immersion painting process in which charged paint particles are attracted to an oppositely charged metallic surface. E-coating was first patented in 1917 by General Electric, and began to take off in the late 1950’s, with the first commercial system beginning its operation in 1963. . .
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Electrocoating is an extremely efficient process in which 95 percent or more of the paint components (resin, pigment and other additives) entering the paint tank will eventually be applied and cured on the product due to the recycling of paint through ultrafiltration. Except in rare cases of catastrophic tank contamination, the amount of paint solids requiring waste treatment on a regular
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During the next step, coatings are applied to the pretreated metal in an electrocoat bath using precisely calibrated process control equipment. The e-coat bath consists of 80-90% deionized water and 10-20% paint solids. The deionized water acts as a carrier for the paint solids, which are under constant agitation. The solids consist of resin – the backbone of the final paint film, which
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